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Industrial-grade PE100 Pipes For Seawater Desalination Revolution

Three Generations of Polyethylene Pipe Evolution Milestone

PE80 era (1980s) : Breakthrough in creep resistance, but insufficient resistance to environmental stress cracking

PE100 was born (1990s) : The bimodal molecular structure made MRS (minimum required strength) jump to 10MPa

PE100+RC (2020s) : Resistance to rapid crack growth increased by 300%, suitable for extreme working conditions

Molecular structure microscope comparison diagram:

PE80: single peak type molecular chain, easy to form stress concentration points

PE100: Long and short chain bimodal distribution, to build a three-dimensional network damage resistance structure

PE pipes for Seawater Desalination

Benchmark of industrial performance parameters

Key indicatorsPE100 standard valueConventional steel pipe comparison
Design life50 years +15-20 years
Chemical resistance ratingANSI/NSF 61 certifiedAdditional anti-corrosion coating required
Installation efficiency200 m/day (hot melt)50 m/day (welding)
Recycling carbon footprint0.8 mt CO2e/ t2.3 tons CO2e/ ton

4 Core Strengths: Engineering Dominance Of The Pivot Table PE100

Deep-sea high-pressure Conqueror

-Measurement of 2,450 meters underwater pipeline in the Norwegian North Sea: DN1200 pipe has operated for 7 years with zero leakage at 15MPa pressure

– resistance to external pressure formula: \ (P_ (cr} = \ frac {2} e {1 – \ nu ^ 2} \ left (\ frac {t} {D} \ right) ^ 3 \)

  (E= elastic modulus 900MPa, ν= Poisson’s ratio 0.45)

Chemically corroding immune bodies

The annual corrosion rate of -10% sulfuric acid environment is 0.005mm, which is only 1/100 of stainless steel pipe

– Exclusive three-layer co-extrusion process (UV/ permeability/wear resistance) extends the life to 2.3 times that of traditional PE pipes

Extreme temperature adaptor

-50℃ impact strength retention rate > 90%, Russia Yamal project -56℃ verification

-120 ℃ Vica softening point, Saudi high temperature seawater desalination project for 5 consecutive years of stable operation

Earthquake disaster defense network

3% axial deformation without damage, the integrity rate of PE100 pipeline network in Kobe, Japan is 100%

The elastic modulus is 0.8GPa, which is 8 times higher than the energy absorption capacity of the steel pipe

PE100 pipeline

Six gold application scenarios and seawater desalination depth analysis

PE 100 Pipes for Seawater Desalination

Triple compound challenge:

45,000ppm ultra high salinity ➜ Three layer co-extrusion anticorrosive construction

55℃ continuous high temperature ➜ nanometer zinc oxide heat stabilizer

Dynamic load in tidal area ➜ ANSYS optimized span design

Performance data comparison:

MetricsOriginal stainless steel tubePE100 pipeLift amplitude
Annual maintenance cost$3.8 million$1.25 million67% left
Leakage accident rate3 times/year0 times /5 years100% left
Energy intensity4.7 kWh/m after3.8 kWh/m after19% left

Other Top 5 Cutting-edge Applications

1. Deep sea oil and gas delivery: The DN560 pipeline in Australia’s North West Shelf set a water depth record of 2,450 meters

2. Hydrogen energy pipeline network: the EVOH permeability layer achieves hydrogen permeability < 0.5ml/(m²·day)

3. Polar LNG transport: -162℃ impact strength maintained 80kJ/m², Qatar project verification

4. Smart water system: Renovation of water plant in Munich, Germany, reduces leakage rate to 3.7%

5. Transportation of mine tailings: basalt reinforcement layer makes the life of steel pipe three times

Global compliance certification and technical support system

Standard SystemCertification focusOur standard level
ISO 4437Chemical toleranceMass loss < 50% of standard value
ASTM F714Long-term hydraulic strengthMRS 12.5MPa
EN 1555Gas penetration safety< limit 30%
KTW-BWGLDrinking Water sanitationHeavy metal precipitation not detected

Supplier

Luoyang Datang Energy Tech Co., Ltd. is a leading Chinese manufacturer specializing in high-quality plastic pipes and fittings. Equipped with state-of-the-art automated production lines and supported by a team of 200 professionals, we offer an extensive product line comprising over 150 types of plastic pipes and fittings designed for water supply and  drainage systems, gas transmission, and floor heating systems. Our main products include PVC Pipes and Fittings, PE (HDPE) Pipes and Fittings, PPR Pipes and Fittings, and PEX Floor Heating Pipes. 

Should you have any inquiries regarding Industrial-grade PE100 Pipes , please do not hesitate to contact us!

Tel.:0086-183 3790 0677

Wechat: 0086-183 3790 0677

Whatsapp: 0086-183 3790 0677

Email: sales@pipesandfittings.net

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